Glossary · Terms · ReferenceD — Technical & analytics

Mechanical Monitoring Glossary — COP, Delta-T, EWMA, CUSUM, dB

A short, accurate glossary of the terms that show up in chiller, pump and AHU monitoring reports — written for asset owners, not for vibration engineers.

Every mechanical monitoring report in the UAE includes a handful of terms — COP, delta-T, EWMA, kW/TR — that the report writer assumed the reader knew. Most don't. This page is the reference.

Each entry has a definition, a 'why it matters' line, and the typical range for a UAE Grade-A tower. If a term you need isn't here, it is probably worth adding — the page is updated as new ones come up in client conversations.

Term: COP
Coefficient of Performance — cooling output / electrical input
Headline chiller efficiency
5.5 – 6.5 (water-cooled)
Term: kW/TR
Kilowatts of electrical input per ton of refrigeration delivered
Inverse of COP; what utilities quote
0.55 – 0.65
Term: Delta-T
Temperature difference across a coil or loop
Drift indicates load or fouling
5.5 – 8°C (chilled water)
Term: Approach temp
Difference between leaving water and refrigerant condensing temp
Rising approach = condenser fouling
1.5 – 3°C
Term: EWMA
Exponentially Weighted Moving Average — drift-detection statistic
Catches slow degradation
Used as control statistic
Term: CUSUM
Cumulative Sum control chart — small-shift detection
Catches step-changes the eye misses
Used as control statistic
Term: mm/s RMS
Vibration severity (ISO 10816 / 20816)
Bearing health indicator
Zone B: 1.12 – 2.8 (Class II)
Term: RMS current
Root-mean-square of three-phase current at the motor
Drift indicates load, wear or imbalance
Per nameplate per asset
Term: Phase imbalance
Asymmetry between the three current phases
> 5% indicates motor or supply issue
≤ 2% healthy, > 5% flag
Term: Suction-line drift
Pipe-clamp thermal drift on the compressor suction line
Rising suction-line temp = under-charge
Stable on a healthy circuit
01

How to use this page

Treat it as a lookup. When a monitoring report mentions a term, find it here. Most entries have a 'why it matters' line that connects the definition to a decision an asset owner would actually make.

02

Why COP and kW/TR are the same thing, sort of

COP is the dimensionless ratio of output to input. kW/TR is the inverse, scaled to the units utilities care about (kilowatts of electricity per ton of refrigeration). A COP of 6.0 is equivalent to kW/TR of 0.586. The industry uses kW/TR because it converts directly into a DEWA bill.

03

Why EWMA and CUSUM appear in vibration reports

EWMA and CUSUM are the two standard statistical-process-control techniques for catching small shifts in a noisy time series. They are not Novek's invention — they have been industrial-quality tools since the 1950s. Their value in vibration analysis is that they pick up the early degradation curve weeks before a threshold alert would fire.

04

ISO 10816 thresholds — see the dedicated page

The vibration severity zones (A/B/C/D) and the four equipment classes deserve their own page; see the ISO 10816 vibration analysis explainer for the full table and consequences.

Related insights
Frequently askedFAQ

Questions buyers actually ask.

What is a 'good' COP for a UAE chiller?
Water-cooled: 5.5–6.5 is healthy. Air-cooled: 3.0–3.5 is healthy. The numbers are lower on hot days; what matters is whether the figure trends down over months.
Why does delta-T matter so much?
Delta-T tells you whether the chilled-water loop is doing useful work. A delta-T that falls below design indicates bypass, low load or coil fouling — each with a different fix.
What is EWMA actually?
A moving average where recent points are weighted more heavily than older ones. It is the standard way to smooth a noisy signal while still being responsive to genuine drift.
Why are vibration thresholds in mm/s, not g?
ISO 10816 standardised on velocity (mm/s) for severity assessment because it correlates best with bearing damage across a wide frequency range. Acceleration (g) is used for diagnostics, not severity.
What does phase imbalance tell me?
Imbalance above 5% on a three-phase motor indicates supply quality, motor winding degradation, or a drive issue. Sustained imbalance shortens motor life materially and is one of the cleanest early signals you can get from current alone.

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